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December 10, 2025Science Advances5 citationsOpen Access

Scalable manufacturing of multifunctional insect wing membrane via interfacial lase-and-peel strategy

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JBJing BianYMYuxing MaLHLing Hong

Key Points

  • To develop a scalable method for mass-producing insect-wing nanoarchitectures on ultrathin substrates.
  • Created IWNs on polyimide films using an ultraviolet laser to generate nanobubbles.
  • Used mechanical peeling to delaminate the film, forming nanopillars on both polyimide and glass.
  • Demonstrated integration of artificial membranes onto various surfaces.
  • Successfully produced nanopillars mimicking natural insect wings.
  • Achieved membranes under 500 nanometers thick with enhanced optical and bactericidal properties.
  • Addressed scalability issues in applying insect-wing inspired surfaces.

Abstract

Insect wings have unique, irregular nanopillars with multifaceted properties. One of the great challenges in broader applications of insect wing–inspired surfaces is to mass-produce insect-wing nanoarchitectures (IWNs) on ultrathin and durable substrates that can be integrated onto any planar/nonplanar surfaces. This study presents a simple method for producing IWNs on ultrathin polyimide (PI) films. An ultraviolet laser irradiates the PI-glass interface, generating gas that induces the nucleation, growth, and coalescence of nanobubbles, leading to the formation of nanopillars at the interface. Mechanical peeling then delaminates the PI film from glass along the middle of these nanopillars, creating IWNs on both PI film and glass. The artificial wing membrane (thickness < 500 nanometers) closely mimics natural dragonfly wings and can be seamlessly integrated onto contact lenses, demonstrating enhanced optical and bactericidal capabilities. This approach offers exceptional dimensional compatibility and high-throughput, potentially addressing scalability limitations that hinder broader applications of insect wing–inspired superfunctional surfaces.

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Cite This Study

Bian et al. (2025) studied this question.

synapsesocial.com/papers/69401d542d562116f28f8938https://doi.org/10.1126/sciadv.aea6934
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