Hybrid Nylon-6/Pumice Nonwoven Composites as Nature-Based Adsorbents for Methylene Blue Dye-Contaminated Wastewater: Insights into Monolayer and Multilayer Adsorption Mechanisms

The contamination of water bodies by dye effluents from micro-scale in-house denim laundries remains a significant environmental concern in central México, particularly in the Atoyac River, where conventional treatment methods are not economically viable. This study develops and evaluates Nylon-6/pumice powder (PPw) nonwoven composites as hybrid adsorptive membranes for the removal of methylene blue (MB) from aqueous solutions. Pumice, a locally abundant siliceous mineral, was incorporated into Nylon-6 through melt-compounding and melt-blown fiber processing at 1 wt% and 5 wt% loadings. SEM, XRD, and TGA confirmed even filler distribution, structural stability, and the development of a porous, layered structure. Batch adsorption tests revealed a rapid initial dye adsorption, followed by a slower diffusion-controlled phase, with equilibrium achieved within 15 min for PPw and within 30 min for the composites. The data fitted both Langmuir and Freundlich isotherms, indicating that MB adsorption involved a combined mechanism: monolayer adsorption on uniform silanol/aluminol sites and multilayer physical adsorption at the polymer–mineral interfaces. Higher PPw content increased adsorption capacity (qmax = 1.1460 mg/g) and surface uniformity, resulting in favorable Freundlich exponents (n = 2). Finally, it was found that adsorption proceeds via chemisorption, where the pumice powder provides reactive sites. These findings demonstrate that Nylon-6/PPw nonwoven composites combine the strength of a synthetic material with the surface reactivity of a natural mineral, providing an effective and scalable Nature-Based Solution for decentralized dye removal, aligned with Sustainable Development Goals 6 and 12.