Frost accumulation on heat exchangers severely limits the efficiency and reliability of air-source heat pumps (ASHPs) in cold, humid environments. Superhydrophobic coatings fabricated via electrostatic spraying offer a promising energy-free strategy for frost suppression. In this study, a robust superhydrophobic coating was deposited on the heat exchanger of a residential ASHP using this scalable technique. Under low-temperature heating conditions (2/1 °C), the coated exchanger delayed frost completion by a factor of 2.83 and shortened defrosting time by 33.3% compared to a conventional hydrophilic counterpart. These improvements translated to a 6.24% increase in average heating capacity and a 2.83% gain in the coefficient of performance (COP). Although the thicker superhydrophobic coating resulted in a marginal 3.1% reduction in cooling capacity during free-cooling operation, the significant enhancements in frost resistance and heating performance underscore its practical value. This work demonstrates that electrostatic spraying is a viable and effective method for fabricating high-performance superhydrophobic heat exchangers, paving the way for more efficient and frost-resistant ASHPs.
Fan et al. (Sat,) studied this question.
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