Increasing constraints related to water consumption and operational complexity have intensified interest in dry coal beneficiation as an alternative to conventional wet cleaning, particularly for low-calorific coals used in thermal power plants. In this study, the performance of a gravity-based dry beneficiation process using an air table was experimentally investigated for run-of-mine coals from the Soma Coal Basin, utilized in the Soma A Thermal Power Plant. The coal was crushed to −10 mm and classified into three size fractions, 5–10 mm, 3–5 mm, and 1–3 mm, before beneficiation. A pilot-scale air table with a capacity of 10 t/h was employed, and operating parameters including table inclination, airflow rate, and vibration frequency were optimized for each size fraction. Clean coal yields of 86.8–88.7% were achieved, while the ash content was reduced from 32 to 35% in the feed to 27.8%–29.7% in the clean coal (dry basis), remaining within the acceptable ash limits of the boiler design. The reject fractions exhibited high ash contents of approximately 71%–72%, indicating effective de-stoning and removal of high-density gangue minerals. Low and consistent Ep values (0.05–0.06) together with nearly constant cut-point densities (D50 ≈ 1.82%–1.83 g/cm3) demonstrated sharp and stable density-based separation. The dust fraction remained limited (1.4%–2.1%), confirming mechanically stable operation. The removal of approximately 10% of the feed as high-density reject was found to reduce coal milling energy demand and lower the energy consumption of ash handling and disposal systems. Overall, the results show that air table-based dry beneficiation enables water-free and energy-efficient pre-concentration of low-calorific coals, offering strong potential for application in water-scarce regions.
Uğur Tekir (Sat,) studied this question.