Abstract Designing complex products increasingly requires integrative methodologies that address the rising challenges of multi-disciplinary complexity and functional inter-dependencies. This article proposes a conceptual design framework that combines the abstractional design method (ADM) with a novel inter-coupling index (ICX) to model and manage inter-component dependencies within cyber-physical vehicle (CPV) systems. The ADM provides a unified object-based representation of system components through functional and attribute abstraction, facilitating shared understanding across disciplines. The ICX quantitatively captures the degree of inter-dependency among system elements, offering a new metric for evaluating design complexity. A case study of a CPV acceleration module demonstrates how indirect coupling and cascading failure risks can be identified and mitigated in the early design process. The methodology supports the decomposition and synthesis of design architectures while preserving functional intent and reducing system vulnerability. This research contributes a transferable and scalable approach to conceptual system design in multi-disciplinary domains.
Al-Fedhly et al. (Thu,) studied this question.