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February 20, 2026Scientific ReportsOpen Access

Design and cutting performance analysis of cylindrical gear skiving tool with uniform working rake angle

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Authors

JJJiaxue JiPWPeng WangRXRui XueChina Automotive Technology and Research Center

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Implication

A new cutting tool design reduces cutting force fluctuations and enhances gear accuracy, indicating better machining stability.

Key Points

  • This research aims to develop a cylindrical gear skiving tool with a uniform working rake angle.
  • Proposed a design method based on origin offset for skiving tools.
  • Established a motion model for offset gear skiving.
  • Developed a multi-physics coupling simulation model using finite element method to analyze cutting forces and temperature field.
  • Conducted cutting experiments to validate the tool design.
  • The proposed tool significantly reduces cutting force fluctuations compared to traditional tools.
  • It lowers peak temperature during cutting processes.
  • Improvements lead to enhanced tool life and superior gear accuracy.

Cite This Study

Ji et al. (2026) studied this question.

synapsesocial.com/papers/6997b911baf9c852d8c25efbhttps://doi.org/10.1038/s41598-026-40178-2
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