With the core advantages of high energy efficiency, high power density, and reliable operation, high-voltage permanent magnet motors have become the mainstream development direction of modern motor technology. However, the risk of demagnetization caused by excessive temperature increases in permanent magnets has become a key bottleneck restricting motor performance and operational reliability, which makes research on the flow and heat transfer characteristics of motor cooling systems of great engineering value. Taking the 710 kW high-voltage permanent magnet motors as the research object, this study established a global flow field mathematical model covering the internal and external air duct cooling systems of the motor based on the theories of computational fluid dynamics and numerical heat transfer, and systematically analyzed the flow characteristics and distribution laws of cooling air. The thermal–fluid coupling numerical method was employed to simulate the temperature field of the motor, and the overall temperature distribution of the motor, temperature gradient of key components, and maximum temperature value were accurately obtained. To verify the validity of the established model, a test platform for the cooling system performance was designed and built. Measuring points for wind speed, air temperature, and component temperature were arranged at key positions, such as the stator radial ventilation ducts, and experimental tests were conducted under the rated operating conditions. The results show that the flow field distribution of the internal and external air ducts of the motor is reasonable and that the cooling air flows uniformly, with the external and internal circulating air volumes reaching 1.2 m3/s and 0.6 m3/s, respectively, which meets the heat dissipation requirements. The maximum temperature of 95 °C occurs in the stator winding area, and the maximum temperature of the permanent magnets is controlled within the safe range of 65 °C. The simulation results were in good agreement with the experimental data, with an average relative error of only 4%, which fell within the engineering allowable range, thus verifying the accuracy and reliability of the established global model and thermal–fluid coupling calculation method. This study reveals the thermal–fluid coupling transfer mechanism of high-voltage permanent magnet motors and provides a theoretical basis and engineering reference for the optimal design, precise temperature rise control, and reliability improvement of motor cooling systems.
Yang et al. (Thu,) studied this question.