Design and Motion Control Analysis of a Dual-Claw Seedling Pick-and-Throw Mechanism for an Automatic Transplanter with Multi-Layer Tray Handling

To address the existing problems of frequent manual tray handling, poor continuity, and insufficient coordination in fully automatic transplanters, this study designed an integrated multi-layer tray-handling and dual-claw coordinated seedling pick-and-throw mechanism. Through continuous tray conveying and multi-layer tray-handling mechanisms, automatic replacement of multiple seedling trays was achieved. A dual-claw coordinated seedling picking and planting mechanism was designed, and the seedling picking trajectory was optimized based on path planning and RecurDyn kinematic simulation. Six-segment and seven-segment S-shaped acceleration and deceleration motion control curves and planning strategies that can be switched according to the target displacement and dynamic parameters were proposed, and a PLC-based software and hardware control system was constructed. The simulation and experimental results show that the dual-module parallel motion mode is more efficient and has a smoother trajectory than the serial mode. The average positioning absolute error of tray conveying is 1.09 mm, the average horizontal and vertical positioning absolute errors of seedling picking are 1.07 mm and 1.09 mm, respectively, and the horizontal and vertical positioning absolute errors of seedling planting are 1.50 mm and 1.51 mm, respectively. The success rate of seedling picking is 97.01%, the success rate of seedling planting is 96.39%, and the qualified rate of planting is 96%. The experimental results meet the actual operation requirements. This study provides a theoretical basis and technical support for the high-efficiency coordinated operation of fully automatic transplanters.