Aerodynamic Optimization of a Folding Tandem-Wing UAV: Parameter Interaction Analysis and Surrogate Modeling

Folding-wing Unmanned Aerial Vehicles (UAVs) have become a key platform in modern aerial applications, owing to their superior portability and rapid deployment capabilities. While the tandem-wing configuration offers a compact solution for strict folding constraints, the resulting high wing loading necessitates a maximized lift coefficient (CL) to ensure efficient low-speed loitering. This study presents an aerodynamic optimization framework aiming to maximize the CL of a folding tandem-wing UAV. A combined optimization strategy integrating Optimal Latin Hypercube Sampling (OLHS), orthogonal polynomial surrogate models, and the Multi-Island Genetic Algorithm (MIGA) is established. With aft wing parameters determined, global sensitivity analysis identifies the fore wing span as the dominant factor, contributing 47.40% to lift performance. Crucially, although vertical separation contributes only 6.53% to CL and sweep angle just −1.22% to drag coefficient, their strong interaction effects with wing span confirm their non-negligible role. Finally, the flow field characteristics at the wing root of the optimized configuration undergo significant changes, resulting in a 4.28% increase in the CL. This work validates the important role of parameter interaction effects in aerodynamic optimization and provides a theoretical basis for the design of geometrically constrained aerial vehicles requiring high lift coefficients.