Research on the Analysis Method of the Life Modification Factor for Grease-Lubricated Wind Turbine Pitch Bearings

Lubrication performance dominates the rating life of grease-lubricated pitch bearings. Conventionally, the life modification factor is determined using base oil viscosity, whose validity is rarely verified. This work presents an effective viscosity-based method for life evaluation of wind turbine pitch bearings. The effective viscosity of grease is measured under actual operating conditions, and a comparative study is conducted against the conventional base oil viscosity method. The rationality of the proposed approach is validated by bearing life tests. Results indicate that the life modification factor calculated from effective viscosity agrees significantly better with test data. Adopting effective viscosity can substantially improve the accuracy of bearing life prediction. The proposed method provides a reliable and practical way to assess the lubrication performance and fatigue life of pitch bearings.