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March 7, 2026International Communications in Heat and Mass Transfer2 citationsOpen Access

Stage-dependent performance and design criteria of functionally graded TPMS–PCM composites: Joint effects of gradient function and steepness

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HSHuaizhi SuFLFengjiao LiuZZZilong Zhang

Key Points

  • To evaluate how different gradient functions and steepness affect heat transfer performance in phase change energy storage.
  • Systematic numerical modeling of functionally graded composites
  • Comparison of gradient functions: uniform, linear, quadratic, exponential
  • Assessment of varying steepness characterized by minimum bottom porosity (ε min)
  • Analysis of melting time reduction under natural convection
  • Exponential gradient with low ε min (0.55) reduces initial melting time by 17.5% compared to uniform structure
  • Quadratic gradient with medium ε min (0.6) shortens total melting time by 6.5% compared to uniform
  • Performance reversal occurs due to shifting heat transfer bottlenecks from initial to later stages
  • Lower ε min increases melting rate but raises temperature difference

Abstract

Enhancing heat transfer in phase change energy storage using functionally graded Triply Periodic Minimal Surface skeletons is a key technology. However, existing research has largely focused on linear gradients, lacking a combined evaluation of the gradient function and steepness (characterized by the minimum bottom porosity, ε min ). This study employs a numerical model to systematically compare the effects of different combinations of gradient functions (uniform, linear, quadratic, and exponential) and ε min on heat transfer performance under an identical average porosity of 0.75. The results reveal that the graded strategy exhibits significant stage-wise advantages and a “performance reversal” phenomenon. Relative to the uniform structure with natural convection, an exponential gradient with a low ε min (e.g., 0.55) shortens the initial melting time by 17.5%, whereas a quadratic gradient with a medium ε min (e.g., 0.6) achieves a 6.5% reduction in total melting time. Mechanistic analysis reveals that this reversal stems from the dynamic migration of the heat transfer bottleneck: the limiting factor shifts from “near-wall heat injection” during the initial stage to “remote solid-phase melting” in the later stage. Furthermore, a lower ε min leads to a faster melting rate but also results in a larger system temperature difference. Finally, the study formulates application-oriented selection criteria based on gradient function and ε min : for rapid response, a combination of exponential/linear gradients with a low ε min is preferred; to achieve the shortest total melting time, a quadratic gradient with a medium ε min should be selected; and for maximizing temperature uniformity, the uniform structure is the optimal choice. • Joint assessment of gradient function and steepness (ε min ) at 0.75 porosity. • Stage-dependent performance reversal demonstrated under natural convection. • Exponential + low ε min reduces time to 50% melt by 17.5% vs uniform. • Quadratic + medium ε min shortens full-melt time by 6.5% vs uniform. • Uniform structure yields the best temperature uniformity.

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Cite This Study

Su et al. (2026) studied this question.

synapsesocial.com/papers/69abc1015af8044f7a4e9acehttps://doi.org/10.1016/j.icheatmasstransfer.2026.110913
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