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March 7, 2026Fluids2 citationsOpen Access

Rheological Characterization and Viscosity Correlation for a 9.5 °API Extra-Heavy Crude Oil of the Southern Gulf of Mexico

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MBMatei BadalanEAEnrique León AboytesLSLeonardo Di G. Sigalotti

Key Points

  • The aim is to characterize the rheological behavior and establish a viscosity correlation for a specific extra-heavy crude oil.
  • Conducted steady-shear measurements over a temperature range of 30 °C to 100 °C.
  • Evaluated the rheological behavior as Bingham plastic, transitioning to Herschel-Bulkley and dilatant types.
  • Analyzed existing viscosity correlations against experimental data.
  • Developed a crude-specific viscosity-temperature correlation for improved accuracy.
  • Oil exhibits Bingham plastic behavior at 30 °C, Herschel-Bulkley at 50 °C, and dilatant at 100 °C.
  • Existing viscosity correlations underpredict the viscosity by approximately one order of magnitude.
  • The new correlation significantly improves representation of experimental data.
  • More accurate pressure drop predictions were achieved for pipeline transport scenarios.

Abstract

The rheological behavior of a 9.5 °API extra-heavy dead crude oil produced in the southern Gulf of Mexico is experimentally investigated over the temperature range 30 °C≤T≤100 °C. Steady-shear measurements are used to characterize the stress–strain-rate response and apparent viscosity under controlled laboratory conditions representative of surface transport. Statistical analyses show that the oil exhibits a Bingham plastic behavior at 30 °C, transitions to a Herschel–Bulkley-type response at 50 °C, and displays a predominantly dilatant behavior at 100 °C. Existing dead oil viscosity correlations commonly used in field applications are evaluated against the experimental data and are found to systematically underpredict the viscosity by approximately one order of magnitude within the studied temperature range. Motivated by the observed exponential dependence of viscosity on temperature, a crude-specific viscosity–temperature correlation is proposed for this specific crude oil. The new correlation provides a significantly improved representation of the experimental data and leads to substantially more accurate pressure drop predictions in a representative pipeline transport scenario. The results highlight the importance of crude-oil-specific rheological characterization and viscosity modeling for reliable flow assurance analyses involving extra-heavy crude oils.

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Cite This Study

Badalan et al. (2026) studied this question.

synapsesocial.com/papers/69abc2555af8044f7a4ebddbhttps://doi.org/10.3390/fluids11030070
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