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March 18, 2026Foods3 citationsOpen Access

Cascade Valorisation of Lemon Processing Residues (Part II): Integrated Biorefinery Design, Circular Economy, and Techno-Economic Feasibility

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JNJimmy Núñez-PérezJBJhomaira L. Burbano-GarcíaRERosario Espín-Valladares

Key Points

  • This review aims to evaluate the feasibility and design aspects of integrated biorefineries for lemon processing residues.
  • Conducted bibliometric analysis of citrus biorefinery research from Web of Science data (2015–2025)
  • Assessed techno-economic feasibility of biorefineries recovering essential oils, pectin, polyphenols, nanocellulose, and bioenergy
  • Performed life-cycle assessments to evaluate environmental impacts
  • Analyzed internal rates of return for different processing scales
  • Cumulative revenues from lemon biorefineries can reach USD 400–650 per tonne of dry peel
  • Small-scale units (<500 tonnes/year) face viability challenges, while larger scales (>100,000 tonnes/year) show IRRs exceeding 18%
  • Life-cycle assessments indicate greenhouse gas reductions of 60–85% compared to conventional disposal
  • Green extraction technologies and managing D-limonene inhibition are critical for success

Abstract

This review examines the implementation dimensions of integrated lemon biorefinery systems, including cascade valorisation design, circular-economy integration, life-cycle assessment, techno-economic feasibility, and regulatory frameworks. Bibliometric analysis of Web of Science data (2015–2025) reveals exponential growth in citrus-biorefinery research, with lemon representing a burgeoning subset. Techno-economic assessments indicate that cascade biorefineries recovering essential oils, pectin, polyphenols, nanocellulose, and bioenergy can achieve cumulative revenues of USD 400–650 per tonne of dry peel. Whilst small-scale units (<500 tonnes per year) struggle to achieve viability, industrial simulations demonstrate Internal Rates of Return exceeding 18% at processing scales above 100,000 tonnes annually (2025 basis). Life-cycle assessments confirm environmental benefits, with greenhouse gas reductions of 60–85% relative to conventional disposal. Critical success factors include adopting green extraction technologies to preserve bioactive integrity and mitigating D-limonene inhibition in downstream anaerobic digestion. These findings establish essential oil extraction and pectin recovery as commercially mature technologies, whilst integrated multi-product lemon biorefineries remain economically promising based on techno-economic modelling and pilot-scale demonstrations, provided regulatory hurdles are effectively navigated.

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Cite This Study

Núñez-Pérez et al. (2026) studied this question.

synapsesocial.com/papers/69ba425c4e9516ffd37a27cehttps://doi.org/10.3390/foods15061041
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