Design of an Autonomous Airborne Recovery System: A Fixed-Wing UAV–Quadrotor Platform Using Improved NMPC and Vision-Based Control

Aerial docking is a crucial capability for extending the autonomy and functionality of uncrewed aerial vehicles (UAVs), yet practical and robust docking mechanisms remain underdeveloped. Mid-air recovery also enables flexible multi-UAV cooperation across diverse mission scenarios. To address the core challenge of achieving reliable and precise airborne rendezvous, this paper proposes a control-driven approach supported by a complementary mechanical design. A Nonlinear Model Predictive Control (NMPC) framework is developed for the follower UAV, incorporating a velocity-penalty strategy to ensure the smooth and accurate tracking of the leader UAV based on GNSS guidance during the rendezvous phase. In the terminal docking stage, alignment accuracy is further enhanced through vision-based pose estimation using an ArUco marker array mounted on the leader UAV. Building on these algorithmic components, an improved active V-shaped docking mechanism is introduced to compensate for the follower UAV’s pitch angle during engagement, providing robustness against residual alignment errors. The feasibility and performance of the proposed system are validated through static ground docking experiments of the mechanical module and AirSim dynamic simulations evaluating the autonomous docking controller.