Addressing Mixed-Integer Nonlinear Energy Management in Hybrid Vehicles: Comparing Genetic Algorithm and Sequential Quadratic Programming Within Model Predictive Control

Model Predictive Control (MPC) has emerged as a promising approach for energy management in hybrid electric vehicles, enabling predictive optimization of powertrain operation. The energy management problem in parallel hybrid powertrains constitutes a Mixed-Integer Nonlinear Programming (MINLP) problem, combining continuous decision variables such as torque distribution with discrete decisions including engine on/off states and clutch engagement. This problem structure presents distinct challenges for different optimization approaches. Gradient-based methods such as Sequential Quadratic Programming (SQP) solve continuous, differentiable optimization problems and require auxiliary methods to handle integer variables, while metaheuristic approaches such as Genetic Algorithms (GA) can handle the mixed-integer structure directly at the cost of increased computational effort. This study presents a systematic comparison between GA and SQP as optimization solvers within an MPC framework for a P1P3 parallel hybrid powertrain. A multi-objective cost function is formulated to simultaneously optimize system efficiency, battery state of charge management, and noise emissions. Both approaches are evaluated across the WLTC as well as a real-world RDE scenario. On the WLTC, both MPC approaches reduce fuel consumption by 0.5–1.0% and improve system efficiency by 3.7–4.6% compared to a state-of-the-art deterministic reference strategy optimized for fuel consumption. At the same time, both approaches additionally achieve substantial reductions in noise emissions compared to the deterministic reference, which was not optimized for acoustic behavior. On both cycles, the GA-based MPC achieves favorable performance compared to SQP, with the performance gap widening from the WLTC to the RDE cycle. Both methods achieve real-time capability, yet SQP reduces computational time by a factor of four compared to GA. As long as computational resources in automotive ECUs remain constrained, this efficiency advantage positions gradient-based optimization for series production applications, whereas metaheuristic methods offer greater flexibility for concept development stages with relaxed real-time requirements. The findings contribute to the understanding of optimization algorithm selection for MINLP energy management problems in hybrid electric vehicles.