Unsteady Internal Flow and Cavitation Characteristics of a Hydraulic Dynamometer for Measuring High-Power Gas Turbines

Hydraulic dynamometer is the key equipment to measure the dynamic performance of high-power gas turbines and steam, with its internal flow characteristics directly influencing measurement accuracy and service life. This paper focuses on the power absorption performance and internal flow characteristics of a hydraulic dynamometer with perforated-disk rotor. A hydraulic test platform is established to measure the power absorption performance of megawatt-level hydraulic dynamometers. When the rotor speed reaches a certain value under the full-water condition, the power absorption of the hydraulic dynamometer reaches its limit. Numerical simulations are applied to study the internal flow characteristics and cavitation evolution features of the perforated-disk-type hydraulic dynamometer. The flow within the outermost rotor pores is the primary factor influencing unsteady flow behaviour, with dynamic–static interference playing a key role in inducing flow excitation. Moreover, cavitation mainly occurs in the flow passages of the end rotor and the outermost flow pores of the middle rotor, where the development and collapse of cavitation bubbles lead to flow instability. As the rotation speed decreases, the power absorption performance significantly decreases under cavitation conditions. These findings provide a theoretical basis for the structural optimization and engineering application of high-power hydraulic dynamometers.