Seismic Performance of Shaped Steel Tubes

Conventional buckling-restrained braces (BRBs) with rectangular steel tube confinement suffer from stress concentration and inefficient material utilization, limiting their seismic performance. To address these limitations, this study proposes a novel non-rectangular concrete-filled steel tube BRB system incorporating elliptical and corrugated cross-sections. Comprehensive finite element simulations using ABAQUS are conducted to systematically investigate the influence of key geometric parameters—wall thickness (1–14 mm), corner radius (40–55 mm), and corrugation angle (30–75°)—on hysteretic behavior, load-bearing capacity, and failure modes. The results demonstrate that optimized non-rectangular sections achieve load-bearing capacity comparable to conventional rectangular designs (e.g., elliptical section with 12 mm wall thickness reaches 10.02 MN, a 75% increase over 1 mm thickness) while significantly improving material efficiency. Corrugated sections exhibit enhanced weak-axis performance, with equivalent viscous damping ratios exceeding the NIST-recommended threshold of 0.25. Parametric analyses reveal that wall thickness above 12 mm yields diminishing returns; corner radius reduction to 40 mm triggers local buckling yet increases peak capacity; and corrugation angles exceeding 50° induce instability. All non-buckling models satisfy AISC compression strength adjustment factor requirements (β ≤ 1.3). This study systematically evaluates non-rectangular BRB geometries, filling a critical gap in the literature and providing design guidelines that leverage shape optimization to enhance both seismic resilience and material economy.