TSNP-Ink on PDMS: A Flexible SERS Substrate for Damage-Free Agricultural Pesticide Detection

Sensitive and on-site detection of pesticide residues remains a critical challenge for food safety, particularly in developing regions where rapid screening tools are urgently needed. Herein, we report a flexible surface-enhanced Raman scattering (SERS) platform based on triangular silver nanoplates (TSNPs) integrated onto a polydimethylsiloxane (PDMS) substrate, enabling sensitive and conformal detection of paraquat residues on agricultural surfaces. TSNPs were synthesized via a seed-mediated photochemical growth method and formulated into a TSNP ink, which was directly deposited onto oxygen-plasma-treated and thiol-functionalized PDMS substrates. Owing to the highly anisotropic geometry and sharp edges of TSNPs, the flexible SERS substrate exhibits strong localized surface plasmon resonance (LSPR) enhancement and mechanically stable electromagnetic hot spots. Systematic optimization of TSNP optical absorbance revealed that uniform nanoplate distribution and optimal hotspot density were achieved at an absorbance of 2.0. The SERS performance was evaluated using rhodamine 6G under front-side and back-side illumination configurations, demonstrating good signal reproducibility and a detection limit of approximately 10−5 M. Notably, back-side illumination through the PDMS layer provided superior SERS responses due to improved optical transmission and light–matter interaction. The practical applicability was further demonstrated through back-side SERS detection of paraquat on aluminum foil as a model surface, achieving a lowest detectable concentration of 5 × 10−6 M, followed by damage-free detection on Chinese pear peels. This work highlights a reliable and nondestructive flexible SERS platform for on-site pesticide residue monitoring.