Quantitative Sensitivity Analysis of Key Parameters in Impellers of Vane-Type Mixed-Flow Pumps Under High Gas Content Conditions

Gas–liquid multiphase pumps are essential for deep-sea oil and gas production; however, their performance is severely limited under high gas volume fraction (GVF > 30%) conditions due to inefficient energy transfer and flow instability. In this study, a hybrid sensitivity analysis framework combining the Morris screening method and Sobol global sensitivity analysis is developed to quantitatively investigate the effects of impeller geometric parameters on pump performance at a GVF of 80%. Euler–Euler two-phase CFD simulations coupled with Python-based automated sampling are employed. The results show that the impeller outer diameter, axial length, and blade wrap angle are the three most influential parameters. The impeller outer diameter contributes 35.7% to the pressure rise, while an axial length exceeding 44 mm induces axial backflow and reduces efficiency by 8.2%. A critical wrap angle of 114° is identified for gas–liquid energy distribution, beyond which large-scale gas vortices intensify flow instability. Based on these findings, a hierarchical optimization strategy is proposed, resulting in a 6.8% improvement in efficiency and a 12.3% increase in pressure rise.