Data-Driven Control of a DC-DC Pseudo-Partial Power Converter Using Deep Reinforcement Learning for EV Fast Charging

In recent years, DC-DC partial power converters (PPCs) have become increasingly important in fast-charging architectures for electric vehicles (EVs). Their key feature is that only a fraction of the energy delivered to the battery is processed by the PPC, while the rest is transferred directly, bypassing the conversion stage. This reduces DC-DC conversion losses and improves overall charging efficiency. However, the nonlinear dynamics of these converters can limit performance, especially with model-based controllers such as proportional–integral (PI) controllers. This paper proposes a data-driven control framework for EV fast-charging stations using a DC-DC PPC that is controlled by deep reinforcement learning (DRL). A value-based deep Q-network (DQN) directly selects switching actions and jointly regulates the partial-voltage and output current. The control problem is formulated as a discrete-time Markov decision process, and a two-stage transfer learning scheme ensures safe, efficient deployment. Firstly, the DQN agent is trained in a high-fidelity simulation and then fine-tuned with a small set of experimental data to capture parasitic and modeling errors. The controller is integrated into a constant-current–constant-voltage (CC-CV) charging algorithm and validated over a full charging cycle of a 60 kWh EV battery. The proposed control scheme exhibits a settling time of approximately 2 ms in response to current reference variations while maintaining steady-state errors below 2% in current regulation and below 1% in partial voltage regulation. Simulation results show that the proposed DRL controller has a small steady-state tracking error and improved robustness to reference changes compared with conventional PI and sliding mode controllers. The low computational cost of the trained DQN policy also enables real-time execution on embedded platforms for EV charging.