Facile Synthesis of High-Purity Nanostructured Hafnium Carbide via Pectin-Assisted Carbothermal Reduction: Structural Evolution and Morphological Insight

Hafnium carbide (HfC) ceramics are of growing interest due to their exceptional mechanical properties and ultra-high melting points, making them ideal for extreme environmental applications. In this study, we present a synthesis route for HfC nanoparticles via carbothermal reduction of an organic–inorganic hybrid precursor derived from hafnium tetrachloride (HfCl4) and pectin, followed by thermal treatment at 1500 °C for 1.5 h under an argon atmosphere. According to TGA/DSC analysis of the hybrid precursor, hafnia phases initially formed during pyrolysis and were subsequently converted into HfC at 1500 °C, with the endothermic carbothermal reduction reaction initiating near 1200 °C. Comprehensive characterization using Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis/differential scanning calorimetry (TGA/DSC), X-ray diffraction (XRD) with Rietveld refinement, scanning electron microscopy (SEM), and transmission electron microscopy (TEM) confirmed the synthesis of hafnium carbide (HfC) exhibiting predominantly cubic morphology. XRD analysis determined a lattice parameter of a = 4.63 Å and an interplanar spacing of d = 2.68 Å. Rietveld refinement revealed a phase composition of 98.08% HfC and 1.92% monoclinic hafnium dioxide (m-HfO2). Debye–Scherrer analysis indicated an average crystallite size of 67.6 nm. SEM and TEM images showed uniformly distributed nanoparticles with an average particle size of approximately 65–70 nm.