The paper deals with the comparative analysis, at microgeometric scale, of machined surfaces by classic electrical discharge machining (EDM) and hybrid ultrasonic EDM of CoCr alloys, using computer vision aimed at emphasizing the advantages of this hybrid technology. The analysis generally revealed the superior stability of EDM+US process against classic EDM, explained by the better evacuation of debris from the working gap due to ultrasonically induced cavitation. This key phenomenon also contributed to the enhancement of machining rate by removing the material in liquid and solid state from the microgeometry peaks, while also reducing the surface roughness if the power on the ultrasonic chain was optimized.
Ghiculescu et al. (Fri,) studied this question.