Self-Assembly of Curved Photonic Heterostructures by the Hanging Drop Method

By combining hanging-drop self-assembly with melt infiltration and selective inversion, we fabricate millimetric and free-standing curved photonic heterostructures that integrate infiltrated-opal, inverse-opal, embossed, and white-scattering 2.5D metasurface domains within a single continuous body. These architectures enable configurations inaccessible to planar fabrication, including naturally formed concavities within convex inverse-opal films and alternating ordered/single-layer regions that preserve local coherence while introducing disorder at larger scales. Across these heterogeneous curved landscapes, we observe optical phenomena absent in flat photonic structures—spectrally selected lateral collimation, geometry-shifted ghost images, and transmission-derived valleys shaped by curvature-mediated Bragg extraction. Their origin lies in the geometric constraints inherent to curved assemblies, where spatially varying normals, non-parallel lattice orientations, and topologically required defects couple order and disorder into a distributed-coherence regime. This coupling expands the accessible photonic state space, establishing curvature as an active functional degree of freedom rather than a geometric constraint, positioning the self-assembled photonic heterostructures as a scalable route toward multifunctional 3D metasurfaces and new regimes of light–matter interaction.