High Pressure Electrochemical Reduction of CO₂ to Formic Acid/Formate: A Comparison between Bipolar Membranes and Cation Exchange Membranes

A high pressure semicontinuous batch electrolyzer is used to convert CO₂ to formic acid/formate on a tin-based cathode using bipolar membranes (BPMs) and cation exchange membranes (CEMs). The effects of CO₂ pressure up to 50 bar, electrolyte concentration, flow rate, cell potential, and the two types of membranes on the current density (CD) and Faraday efficiency (FE) for formic acid/formate are investigated. Increasing the CO₂ pressure yields a high FE up to 90% at a cell potential of 3.5 V and a CD of ∼30 mA/cm². The FE decreases significantly at higher cell potentials and current densities, and lower pressures. Up to 2 wt % formate was produced at a cell potential of 4 V, a CD of ∼100 mA/cm², and a FE of 65%. The advantages and disadvantages of using BPMs and CEMs in electrochemical cells for CO₂ conversion to formic acid/formate are discussed.