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Universal method constructs corrosion-resistant anodes for electrolysis, enhancing longevity in saline environments.
Alkaline seawater electrolysis represents a prospective route for sustainable hydrogen production, yet the high Cl⁻ concentration in seawater causes persistent anodic corrosion, severely limiting long-term operation. Here, a scalable and universal modification method is proposed to construct corrosion-resistant oxygen-evolution anodes through silver nanowire loading and subsequent phosphating treatment. This method is applicable to multiple anode platforms, such as Ni mesh, NiFe-LDH/Ni mesh, and NiCo-LDH/Ni mesh. During operation, AgP₂ nanowires are in situ converted into a continuous AgCl network that immobilizes Cl⁻, while simultaneously generated PO₄³⁻ is adsorbed on the electrode surface, collectively establishing a negatively charged anion-protective layer that electrostatically repels free Cl⁻ and thus significantly suppresses corrosive attack. As a result, the optimized NiFeP@AgP₂ NWs anode operated stably for over 600 h in a highly saline alkaline electrolyte and exceeded 1000 h in 1 M NaOH + 0.5 M NaCl electrolyte, with negligible performance decay. Furthermore, the magnified electrodes (∼100 cm²) fabricated by using this approach enable stable operation in an alkaline seawater electrolyzer with low energy consumption.
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Chen et al. (2026) studied this question.
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