The Impact of Biomass Treatment and Plasticizers on the Properties of Chicken Feather-Based Biodegradable Films

The poultry sector generates large amounts of feather waste every year, providing an abundant keratin-rich residue that is difficult to valorise due to its crosslinked and highly compacted crystalline structure. In the present work, with the aim of promoting its use in biodegradable plastic films, environmentally friendly processes, such as mechanical grinding (compactor grinder, CG), deep eutectic solvents (DES), and steam explosion process (SE) are being explored as alternatives to conventional chemical processes. Thus, biodegradable feather-based films were produced by compounding treated feathers in a torque rheometer at 40 wt.% with glycerol, ethylene glycol, and 1,2-propanediol (propylene glycol), followed by hot pressing. All formulations produced homogeneous and translucent films, which were characterized in terms of colorimetric properties and thermal and mechanical behaviour, as well as their degradation in soil conditions, revealing pronounced differences in properties as a function of the specific combination of feather treatment and plasticizer employed. Interestingly, soil disintegration tests revealed the fastest degradation of films of DES-treated feathers plasticized with glycerol. Overall, controlling feather treatment and plasticizer type enables tuning of mechanical performance and biodegradation, supporting keratin-based films as a viable route for feather waste valorisation.