The Separation of Sulfide Minerals from Fluorapatite Ore in Acidic De-Magnesium Flotation Process

In this study, the characteristics of sulfide minerals during the acidic double reverse flotation of phosphate ore and the adsorption mechanisms of sodium oleate (NaOL) and dodecyl trimethyl ammonium bromide (DTAB) were investigated. Micro-flotation test results indicated that NaOL effectively collected galena, sphalerite, and pyrite at a concentration of 1 × 10−3 mol/L and pH 4–5.5, whereas DTAB exhibited selectivity for galena at 1 × 10−4 mol/L. Mixed mineral flotation revealed that NaOL induced a non-selective bulk flotation of sulfides with dolomite, resulting in a high froth yield of 93.23%, while the DTAB system showed superior selectivity with a froth yield of 54.91%. Surface analyses (Zeta potential, FTIR, and XPS) confirmed that NaOL chemisorbs onto sulfide surfaces via metal-oleate complexes, whereas DTAB adsorption is dominated by electrostatic attraction. Bench-scale tests validated the “double-rejection” flowsheet, significantly upgrading the P2O5 grade from 23.38% to 31.47% by sequentially partitioning Pb, Zn and Fe into the froth tailings. Size-by-assay analysis indicated that the sulfide separation was primarily controlled by the extent of mineral liberation. These findings provide a robust theoretical framework and practical guidance for the simultaneous management of sulfide minerals during phosphate beneficiation.