Sustainable Upgrading of a Cold-Region Wastewater Treatment Plant for Improved Effluent Quality in the Yellow River Basin: Design and Operational Evaluation

Improving the effluent quality of municipal wastewater treatment plants (WWTPs) is essential for sustainable water management and water quality protection in the Yellow River Basin. Many existing WWTPs in northern China were constructed under earlier discharge requirements and now face dual challenges of stricter effluent standards and poor low-temperature performance in winter. In this study, a municipal WWTP with a design capacity of 5 × 104 m3/d in northern China was upgraded to improve winter treatment performance and support stable compliance with the discharge requirements of the Yellow River Basin. The original anaerobic + oxidation ditch process suffered from unstable effluent quality, excessive sludge loading, and insufficient pollutant removal under low-temperature conditions. A land-saving retrofit strategy was therefore proposed, involving oxidation ditch wall-height raising to extend the hydraulic retention time (HRT) and membrane bioreactor (MBR) integration to increase the mixed liquor suspended solids (MLSS) concentration. After the retrofit, the total HRT increased to 19.82 h, and the average MLSS concentration reached 7050 mg/L. The relative abundances of key nitrogen-removing bacteria, including Nitrospiraceae, Nitrosomonadaceae, and Rhodocyclaceae, increased markedly. Meanwhile, denitrification sludge loading and BOD5 sludge loading decreased to 0.030 and 0.033 kg/(kg·d), respectively. Under low-temperature conditions, the theoretical removal capacities of total nitrogen (TN) and BOD5 reached 44.32 and 286.19 mg/L, respectively, enabling stable effluent compliance. The results show that this retrofit strategy can improve WWTP effluent quality while avoiding large-scale land expansion, providing a practical and sustainable solution for upgrading cold-region WWTPs along the Yellow River Basin.