Polyethersulfone/Attapulgite Membranes Obtained by Solvent Evaporation for Water Vapor Permeation Control

This study investigates the development of mixed matrix membranes based on polyethersulfone incorporated with attapulgite for gas separation applications, addressing the existing gap regarding the use of this mineral in dense membranes obtained exclusively by solvent evaporation and its combined effects on microstructure and transport. The membranes were prepared by phase inversion via solvent evaporation, using solvent/polymer ratios of 75/25 and 80/20 and a thickness of 0.25 mm. The solutions were evaluated in terms of viscosity, and the membranes were characterized by structural techniques such as X-ray diffraction (XRD), atomic force microscope (AFM), contact angle, mechanical properties (tensile testing), and water vapor permeation. The results showed that attapulgite incorporation promoted a reduction in surface roughness (up to ~40%) and a decrease in contact angle (from ~89° to ~68°), indicating increased hydrophilicity. In addition, water vapor permeability was influenced in a non-linear manner, with optimized performance observed at 3 wt% filler loading. Solution viscosities remained within ranges suitable for processing. Structural analyses indicated compatibility between the phases, while morphology changes dependent on filler content were decisive for transport behavior. It is concluded that attapulgite is a promising additive for fine-tuning membrane properties, enabling optimization of the sorption–diffusion balance and improvement of membrane performance in separation applications.