ABSTRACT Spent graphite (SG) from end‐of‐life lithium‐ion batteries suffers from persistent structural disorder, yet the defect chemistry governing its regeneration remains poorly understood. Here, we identify carbon vacancies and quasi‐sp 3 topological defects as the dominant degradation motifs and leverage this insight to devise a defect‐targeted regeneration strategy. Under electrothermal coupling enabled by flash Joule heating in a CoCl 2 molten‐salt medium, cobalt species are selectively directed to defect sites, where strong Co‐defect interactions reduce the energy barrier for topological reconstruction. The resulting Co‐induced charge redistribution activates quasi‐sp 3 ‐carbon via population of π * antibonding states, while thermally assisted and field‐directed carbon migration promotes its conversion into a more ordered sp 2 ‐rich lattice. Concurrently, residual interphases and impurities are eliminated, lattice stress is relieved, and the cobalt catalyst is efficiently recovered. The regenerated graphite (RG) delivers a capacity of 257 mAh g −1 after 1000 cycles at 1 A g −1 , corresponding to 83% retention relative to the post‐activation capacity, and outperforms commercial graphite under identical conditions. This work establishes a chemically informed route for the rapid upcycling of SG through defect‐selective topological repair.
Wang et al. (Fri,) studied this question.
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