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May 13, 2026Polymers2 citationsOpen Access

Polymer-Based Scale Inhibition of Calcium Sulfate Using Phosphino-Polycarboxylic Acid: Experimental Evaluation, RSM Modeling, and Process Optimization

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AKAzizollah KhormaliSASoroush Ahmadi

Key Points

  • This research aims to evaluate the scale inhibition performance of phosphino-polycarboxylic acid in calcium sulfate systems.
  • Conducted static jar tests to evaluate scale inhibition efficiency.
  • Utilized Response Surface Methodology (RSM) for modeling inhibition performance.
  • Investigated effects of temperature, inhibitor concentration, and calcium ion concentration through experimental runs.
  • Inhibition efficiency ranged from 33.7% to 95.4% based on varying conditions.
  • A quadratic RSM model achieved R2 = 0.9977, indicating strong predictive capability.
  • Optimal inhibition was observed at 43–50 ppm inhibitor and temperatures below 63 °C.

Abstract

Calcium sulfate scale formation is a major challenge in oilfield production systems. In this study, the performance of phosphino-polycarboxylic acid (PPCA) as a polymeric scale inhibitor was evaluated using static jar tests and modeled using Response Surface Methodology (RSM). The effects of temperature (50–100 °C), inhibitor concentration (10–50 ppm), and calcium ion concentration (1000–10,000 ppm) on inhibition efficiency (IE%) were investigated through 60 experimental runs. The results showed that IE% varied from 33.7% to 95.4%, depending on operating conditions. A quadratic RSM model demonstrated excellent predictive capability (R2 = 0.9977) with a low average error of 1.4%. Among the variables, inhibitor concentration had the strongest effect, followed by calcium ion concentration and temperature. Increasing PPCA concentration significantly improved inhibition efficiency, exceeding 90% at dosages above 35 ppm, while higher temperature and calcium concentration reduced performance. Response surface analysis indicated that IE% above 94% could be achieved at 43–50 ppm inhibitor and temperatures below 63 °C. Under harsh conditions (100 °C and 10,000 ppm Ca2+), 42–50 ppm PPCA maintained IE above 90%, with a predicted maximum of 90.81%. These results confirm the effectiveness of PPCA and provide a reliable basis for optimizing scale inhibition performance.

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Cite This Study

Khormali et al. (2026) studied this question.

synapsesocial.com/papers/6a03cc1b1c527af8f1ed0078https://doi.org/10.3390/polym18101173
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