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March 19, 2021Chemical Engineering Science X234 citationsOpen Access

Scale-up of micro- and milli-reactors: An overview of strategies, design principles and applications

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ZDZhengya DongZWZhenghui WenFZFang Zhao

Key Points

  • This review aims to summarize various scale-up strategies for micro- and milli-reactors, focusing on their advantages and limitations.
  • Reviewed different scale-up strategies such as numbering up and sizing up.
  • Discussed design principles associated with each scale-up approach.
  • Explored applications in the fine chemical and pharmaceutical industries.
  • Identified merits and limitations of various scale-up approaches.
  • Demonstrated that combining scale-up factors can effectively address industry needs.

Abstract

Continuous-flow microreactor technology has been embraced by researchers in academia and industry due to its excellent transport properties and the increased safety and control over challenging chemical transformations. Despite its popularity, scaling the benefits associated with the microenvironment has proven to be a daunting challenge. This review provides an up-to-date overview concerning the different scale-up approaches of micro/milli-reactors, including numbering up (both internal and external), sizing up (increasing length, geometry similarity and constant pressure drop strategies) and a combination of numbering up and sizing up. The strategies, design principles and applications of each approach have been discussed in detail. Each scale-up approach has its merits and limitations. However, scale-up factors, that are required in the fine chemical and pharmaceutical industry, are within reach when different scale-up approaches are combined.

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Cite This Study

Dong et al. (2021) studied this question.

synapsesocial.com/papers/6a03f73cac14ad449f2b3552https://doi.org/10.1016/j.cesx.2021.100097
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