Study on the Hydration Kinetics Characteristics of Low-Calcium Cementitious Materials Based on Alkali-Activated CWM

This study systematically investigated the alkali activation behavior of construction waste micro-powder (CWM) to develop a low-carbon, high-performance cementitious material. The activator formulation was optimized, the hydration thermodynamics were analyzed, and a kinetics model was constructed to reveal the reaction mechanism. The composite activator (sodium silicate and Portland cement) exhibited a significant synergistic effect, outperforming single activators. The optimal ratio was determined: 40% CWM, 60% Portland cement, and 8% water glass (modulus 1.0), which balances the system’s alkalinity and silicate modulus. Thermogravimetric analysis revealed a notable net weight gain at 3 days, indicating an ongoing secondary hydration reaction. By 7 days, the main hydration was complete, accompanied by microstructural densification, which confirmed the efficiency of the composite activator. A key contribution was the successful application of the Krstulović–Dabić (KD) model to quantify the hydration mechanism. The hydration process evolved sequentially through nucleation and growth (NG, dominant before 0.05~0.15 h), phase boundary reaction (I), and diffusion (D). The period of 0.21–50 h was governed by both I and D, after which D became the sole rate-limiting step. The model yielded the rate constants (KNG, KI, KD), Avrami exponent (n), and transition points (α1, α2), providing a kinetic explanation for the ‘early strength and rapid hardening’ characteristic. In conclusion, this work establishes a material design framework guided by activator optimization, supported by thermodynamics, and explained by kinetics. The KD model proves to be a powerful tool for deciphering the hydration behavior of alkali-activated CWM, offering theoretical guidance for developing sustainable cementitious materials with controllable performance.