Analysis of Gas–Liquid Phase Transition and Loss in Magnetic Fluids

This study systematically investigates the gas–liquid phase transition heat transfer characteristics and volatilization loss behavior of magnetic liquid sealing devices under high-temperature and high-speed operating conditions. A magneto-thermal flow-coupled numerical model was established using ANSYS Maxwell (2025 R1) and Fluent (2025 R1) software to simulate and analyze the influence of rotational speed, solid content, and shaft diameter on the temperature distribution and gas-phase evolution of the magnetic liquid within the sealing gap. An experimental platform was also constructed for validation. The research indicates that increasing rotational speed significantly intensifies the vaporization of magnetic liquid, with bubbles migrating towards lower-concentration regions. The influence weight of rotational speed on phase transition is greater than that of shaft diameter. Under identical temperature fields, the phase transition interface morphology and the proportion of gas–liquid two-phase regions among magnetic liquids with different solid contents are highly similar. However, high-solid-content magnetic liquid can inhibit phase transition due to dense particle packing. Increasing shaft diameter notably expands the vaporization region, easily forming through-leakage channels.