Dimensional Stability and Mechanical Performance of Exterior-Grade Particleboard and MDF After Accelerated Aging

Wood-based panels are increasingly used in exterior applications; however, comprehensive evaluations of their durability under standardized aging conditions remain limited. This study evaluates the dimensional stability and mechanical performance of three industrial panels designed for exterior use: a three-layer particleboard (PB1) and a single-layer particleboard (PB2), both bonded with phenol–formaldehyde adhesive, and a medium-density fibreboard (MDF), bonded with polymeric methylene diphenyl diisocyanate through accelerated aging. The panels were subjected to six accelerated aging cycles according to the ASTM D1037-12 (2020) standard. Equilibrium moisture content, residual thickness swelling (Residual-TS), bending modulus of rupture (MOR), modulus of elasticity (MOE) in both parallel and perpendicular directions, and internal bond (IB) strength were measured under aged and non-aged conditions. PB2 demonstrated superior dimensional stability (Residual-TS: 0.49%) and strong mechanical retention (MOR: 67%, MOE: 56%–64%, IB: 75%). PB1 showed intermediate dimensional stability and mechanical retention (Residual-TS: 1.58%; MOR: 66%–74%, MOE: 56%–58%, IB: 71%), while MDF exhibited higher sensitivity to aging, with excessive Residual-TS (5.43%) and lower IB strength retention (30%). Specimen orientation did not affect dimensional stability but did influence the bending properties of the particleboard after aging, specifically MOR in PB2 and MOE in PB1. The results demonstrate that PB2 offers superior performance for demanding exterior applications, while PB1 and MDF are suitable for semi-protected uses. All panels were tested in an unfinished state, although surface coatings in actual applications may further enhance the resistance to aging.