Modification and Characterization of 6061 Aluminum Alloy Surface with High Thermal Radiation and Self-Cleaning Performance

To meet the requirements for passive heat dissipation and self-cleaning of aluminum alloy enclosures used in 5G base-station active antenna units (AAUs), a scalable surface modification strategy involving sandblasting, NaOH etching, and PFTEOS grafting was developed for 6061 aluminum alloy. Microscale rough structures were first constructed by sandblasting, and hierarchical micro/nano structures composed of microscale pits and nanoscale plate-like/coral-like features were subsequently formed through NaOH etching and boiling-water treatment. Finally, a low-surface-energy PFTEOS layer was grafted onto the structured surface to achieve superhydrophobicity. The effects of sandblasting pressure and etching time on surface morphology, chemical composition, wettability, and infrared emissivity were systematically investigated. The results show that sandblasting enhanced infrared emissivity by increasing surface roughness and promoting optical trapping, while NaOH etching further improved emissivity through the formation of hierarchical micro/nano structures and infrared-active AlOOH/Al2O3 phases. After PFTEOS grafting, the surface wettability changed from hydrophilic to superhydrophobic, while the high infrared emissivity was maintained. Compared with the untreated aluminum alloy, the modified surface exhibited a remarkable increase in water contact angle from 80.10° to 153.63° and infrared emissivity from 0.0102 to 0.8951. Moreover, the water contact angle remained above 150° after continuous water-jet impact, indicating good preliminary resistance to hydraulic shear. This work provides a feasible surface-engineering route for integrating high infrared emissivity and self-cleaning capability on aluminum alloy surfaces for outdoor thermal management applications.