Investigation of Fatigue Failure and Electrical Insulation Properties of Glass Fiber-Reinforced Epoxy Resin (EPGF) Composites Under Different Temperatures

This study investigates the influence of temperature on the bending properties, fatigue life, and breakdown voltage of glass fiber/epoxy composites (EPGF). The three-point bending tests were conducted at room temperature (RT) and 60 °C, and the bending fatigue tests were carried out under three displacement amplitudes (0.80, 0.75, 0.70). At the same time, fatigue life prediction was conducted using the Weibull distribution fitting, microscopic structure analysis by scanning electron microscopy (SEM), and breakdown voltage tests in accordance with the GB/T1408-2006 standard. The results show that at 60 °C, the ultimate bending strength and flexural modulus of EPGF decreased by 52.67% and 65.45%, respectively. At high displacement amplitudes (S = 0.80, 0.75), 60 °C leads to a sharp rise in data dispersion with the coefficient of variation (CV) surging by 1.56 and 2.32 times separately. S and temperature exert a significant synergistic degradation effect on fatigue life, and the two-parameter Weibull distribution (R2 > 0.85) can well characterize the fatigue life of EPGF. In terms of dielectric properties, 60 °C reduces the initial breakdown voltage of EPGF by 4.23% (p < 0.05). Fatigue damage causes a continuous drop in breakdown voltage. At RT with 80% damage, the reduction rate increases from 16.28% to 26.95% as S rises, showing a synergistic characteristic between amplitude and fatigue damage. Moreover, 60 °C only affects the initial breakdown voltage and has no significant effect on the fatigue-induced decrease in breakdown voltage. SEM observations indicate that 60 °C induces matrix cracking, fiber curling and interfacial debonding in EPGF. This study provides key experimental data and theoretical support for the fatigue life prediction and insulation performance evaluation of EPGF under different temperature fatigue conditions.