Nowadays, approximately 50% of chemical surfactants come from petrochemical sources and pose environmental risks due to poor biodegradability, affecting microbial communities, aquatic organisms, and terrestrial ecosystems. Biosurfactants are eco-friendly alternatives, thanks to their strong surface tension-reducing activity, stability, low toxicity, and biodegradability, but their large-scale production is still limited by high costs and low yields. In this study, rice husk was evaluated as a renewable substrate from the agro-industrial field for lipopeptide production by the endophytic Bacillus subtilis AC7. Medium optimization through Plackett–Burman designs identified nitrogen sources and pH 6.5 as key factors enhancing biosurfactant production. Under optimized conditions, surfactin production increased from 4.2 mg/L in untreated rice husk to 266–276 mg/L with NaNO3 and NH4NO3 supplementation, respectively. Combined laccase–amylolytic pretreatment further improved substrate utilization, enhancing sugar availability and supporting higher biomass and metabolic activity. In bench-scale fermentation, this condition yielded the highest surfactin concentration (237.5 mg/L). LC-MS/MS analysis confirmed surfactin as the main product, with C15 as the dominant homologue, in both shake-flask and bench-scale fermentations. These findings highlight a novel, sustainable process for surfactin production, offering a renewable alternative to synthetic surfactants while addressing both environmental and economic concerns.
Sansotera et al. (Sun,) studied this question.