A Point-Laser-Constrained Three-Dimensional Localization Method for Ship Welding Start Points

During the start stage of ship welding, obtaining the three-dimensional coordinates of welding target points is affected by confined installation space, surface reflection, and deployment constraints. This paper proposes a low-complexity point-wise three-dimensional localization method based on two-dimensional visual planar guidance and one-dimensional point-laser distance constraints. A direct computation model of the laser incident point in the robot base coordinate system is established from the tool center point pose, the extrinsic parameters of the point-laser module, and real-time ranging data, enabling target-point coordinate estimation without dense three-dimensional reconstruction. A dual-stage stabilization strategy is introduced by combining ranging-level filtering, spatial coordinate smoothing, and outlier suppression. Image error-based visual closed-loop alignment is further used as a pre-measurement step to ensure that the point laser acts on the target region. Experimental results show that, after workplane-level extrinsic correction, independent validation points achieve a mean three-dimensional Euclidean error of 1.54 mm with a standard deviation of 0.28 mm. The average planar error in closed-loop alignment experiments is 1.124 mm. Passive binocular depth measurement on the current platform still yields an RMSE of 6.16 mm after linear correction. A simulated fillet-weld task verifies the feasibility of the complete perception-to-execution workflow. The proposed method provides a low-complexity coordinate acquisition route for discrete welding target points before arc ignition.