Study on Mechanical Performance of Steel Truss–Concrete Composite Girder During Post-Rotation Jacking Process

Post-rotation jacking is a critical construction stage for load-path reconstruction and alignment adjustment in rotation-constructed bridges, particularly for ultra-wide double-deck composite girder systems. Taking a two-span continuous steel truss–concrete composite girder bridge with spans of 2 × 85 m as the engineering background, this study investigates the mechanical behavior during post-rotation jacking through theoretical derivation, finite element simulation, and on-site monitoring. Based on the force method of structural mechanics, a linear relationship between vertical synchronous jacking force and displacement is derived, and an analytical formulation for bearing reaction redistribution under laterally asynchronous jacking is established by considering the coupling effects of vertical bending, torsion, and transverse multi-bearing support. A full-bridge spatial finite element model was developed in MIDAS Civil NX 2024 V1.1 to analyze the redistribution of bearing reactions and the stress response of the concrete crossbeam under different jacking conditions. The results show that, for the investigated bridge, the jacking force–displacement response remains highly linear during synchronous jacking. The B-axis middle bearing is more sensitive to jacking displacement than the two side bearings, with its fitted stiffness being approximately 2.19 times the average stiffness of the side bearings. Eccentric jacking causes reaction concentration at the jacked point and reaction reduction at adjacent supports, and the magnitude of reaction variation increases approximately linearly with jacking displacement. When the transverse non-uniform jacking magnitude reaches 20 mm, a tensile stress of 0.3 MPa appears at the bottom flange of the concrete crossbeam; therefore, a project-specific stroke-difference limit of 20 mm is recommended for this bridge, while the actual construction achieved a stroke control accuracy of ±0.5 mm and a transverse elevation difference within 1 mm. Field monitoring results validate the proposed analytical and numerical methods. The Pearson correlation coefficients of the measured jacking forces with the finite element and theoretical results are 0.9987 and 0.9988, respectively, and the corresponding mean relative errors are 3.84% and 4.23%. For stress responses, the measured and calculated values show a strong correlation, with a Pearson correlation coefficient of 0.9980 and a mean relative error of 12.77%; the critical mid-span monitoring point shows a relative error of only 0.65%. The final bridge alignment deviation is controlled within ±3 cm. The overall mean verification coefficient is 0.968, with a 95% empirical agreement range of [0.888, 1.048], indicating that the proposed mechanical analysis framework and combined force–displacement control strategy can provide a useful reference for refined construction control of similar ultra-wide double-deck composite girder bridges with comparable span arrangement and transverse bearing layout.