PH/Ionic Pre-Conditioning-Assisted CO2 Mineralization of Cemented Tailings Backfill: Early Strength and Interfacial Mechanism

Early-age strength development and carbon emissions represent specific operational constraints in underground cemented tailings backfill (CTB) operations. A pH and ionic pre-conditioning-assisted CO2 mineralization process was evaluated for carbonate-rich cemented tailings backfill designed to improve early UCS while retaining measurable CO2 uptake through systematic process control and optimization. Skarn-type tailings (CaO 16.74 wt%, total carbonates 34.7 wt%) were subjected to screening under nominal pH and ionic pre-conditioning treatments (4.0–11.5), CO2 pressure (0–0.5 MPa), cement-to-tailings ratio (1:3–1:12), and slurry concentration (66–78%). Strength evolution (1–28 d), mineralization products were characterized using TGA as the primary CO2-uptake method, with XRD used for semi-quantitative phase-trend assessment, scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM) with selected-area electron diffraction (SAED), X-ray computed tomography (CT), and nuclear magnetic resonance (NMR). Under optimal conditions (pH 8.5, 0.3 MPa CO2 pressure, 48 h mineralization, 72–74% solids), mineralized specimens achieved 2-day uniaxial compressive strength equivalent to 1.47-times the 3-day control strength (p < 0.01), with peak net CO2 sequestration of 37.1 g/kg. EBSD analysis of 347 grain boundaries and TEM-SAED examination of multiple foil sections supported the occurrence of syntaxial calcite overgrowth on primary carbonate debris as a major interfacial transition zone strengthening mechanism. Interconnected pore cluster volume decreased by 70.6%; Zn2+ and Pb2+ leaching decreased by 67.2% and 71.8%, respectively. A shrinking-core kinetics-Ryshkewitch model with pH-dependent correction functions predicted 3-day strength with acceptable accuracy for TW-A and TW-B, whereas TW-C showed a −27.3% deviation, identifying acidic and sulfate-rich wastewater as a boundary condition outside the reliable model domain. Field coring at −500 m depth provided pilot-scale evidence that a 23 mm mineralized shell was consistent with localized reduction of shallow exposed-face instability risk during the early free-standing period. Overall, the pH and ionic pre-conditioning-assisted CO2 mineralization process is proposed as a laboratory-supported and field-informed screening framework for simultaneous early-strength enhancement and partial carbon sequestration in carbonate-rich cemented tailings systems. The resulting models and parameter guidance should be interpreted as preliminary design tools requiring further factorial optimization and long-term field validation before full site-specific deployment.