Multimetric Optimization of PFAS-Free Water-Repellent Treatments on Nylon/Cotton (NYCO) Fabrics

This study investigates the influence of PFAS-free superhydrophobic treatment on the performance of NYCO (50% Nylon 50% Cotton) fabric. The primary focus is to assess how these treatments influence key performance attributes, including water repellency, weight gain, air permeability, and color stability. The treatments were formulated using a silica/epoxy diluted with isopropanol (IPA), with the goal of achieving minimal weight gain (<10%) and high water repellency (AATCC22 rating of 80 or above) with a minimal impact on breathability and visual appearance. A series of formulations were prepared with a a constant silica to epoxy ratio (3:7) while varying the solids content of the suspension (1.8 to 5.2 wt.%). Treated fabrics were evaluated through water spray tests (AATCC TM 22), air permeability (ASTM D737), spectrophotometric color analysis, and SEM surface morphology. Samples treated with a formulation containing 2.0 wt.% solids content demonstrated the best performance characteristics: low weight gain, minimal breathability reduction, low color change, and water repellency. The findings reveal the potential for a PFAS-free treatment to achieve high water repellency while maintaining other key fabric performance characteristics. The results contribute to the advancement of sustainable, high-performance protective textiles for military applications.