Design and Experimental Validation of a Self-Contained Rotating Halbach Array—Based Demonstrator for EDS Systems

This paper presents the design and experimental validation of a self-contained rotating Halbach array—based demonstrator for electrodynamic suspension (EDS) systems. The proposed platform was developed to bridge the gap between conventional externally powered laboratory testbeds and large-scale EDS vehicles by enabling investigation of levitation behavior under realistic onboard mass and subsystem integration constraints. The system integrates rotating circular Halbach arrays, onboard power supply, sensing, motor control, and structural support within a single levitated architecture. Experimental validation was conducted under a constrained one-degree-of-freedom configuration allowing vertical motion only. The system achieved stable levitation of a 35 kg platform and supported additional payloads approaching a 1:2 ratio relative to the baseline mass, while maintaining air-gap stability within approximately ±0.1 mm. The experimental results further reveal that the operational limit of the system is governed by actuation power and current constraints rather than electromagnetic levitation capability, highlighting a key distinction between self-contained and externally powered EDS systems. The proposed demonstrator provides a compact and practical experimental platform for the validation and performance evaluation of Halbach-array-based EDS systems. In addition, the study presents practical engineering insights regarding payload distribution, actuator saturation, structural integration, and system-level design constraints relevant to future self-contained EDS platforms and control-oriented levitation systems.