Optimization-Oriented Vision-Guided Robotic Grasping for Bolt Handling in Intelligent Manufacturing

Accurate detection and reliable grasping of small bolts are essential for intelligent manufacturing and automated assembly. However, this remains a challenge due to the small size, slender geometry, and metallic reflective surfaces of bolts. In this paper, we propose a vision-guided robotic bolt handling framework that integrates lightweight object detection, optimization-oriented grasp execution, and collision-aware trajectory planning. The lightweight YOLOv8n-BoltLite detector, improved with E-C2f, LCA, SA-PAN, and WD-IoU loss, enhances localization accuracy and feature representation for small and slender bolts. A robotic grasping framework is designed to transform detection results into executable robotic actions through 3D pose estimation, mid-shank grasp point generation, and optimization-oriented execution formulation. Additionally, a five-segment trajectory planning strategy ensures safe and efficient robot motion. Experimental results show that YOLOv8n-BoltLite achieves a five-run average mAP of 99.64 ± 0.05% with 198 FPS, and 3.02 M parameters. On an additional challenging external test set involving illumination variation, clutter, partial occlusion, reflection, and clustered bolts, the proposed detector achieves 94.62 ± 0.18%, outperforming recent lightweight detectors under the same training protocol. Robotic experiments involving 1000 controlled grasping trials and 300 multi-target grasping attempts demonstrate a controlled-condition success rate of 97.0% and improved target-selection reliability in multi-bolt scenes. These results suggest that the proposed framework offers a practical and efficient solution for automated bolt handling in intelligent manufacturing environments.