Durable Superhydrophobic F-SiO2@h-BN/PAE Composite Coating Fabricated via Scalable Facile Method

Superhydrophobic materials offer promising prospects for utilization in energy, environmental, and related fields. However, their long-term stability in natural environments is constrained by factors such as mechanical wear and aging, which compromise their practical effectiveness and service life. While notable experimental results have been obtained worldwide, scalable application remains limited by the complexity of the requisite fabrication processes. In this study, a durable superhydrophobic coating was developed through a facile one-step process, utilizing a polyaspartic ester (PAE) matrix reinforced with a composite of self-synthesized fluorinated silica (F-SiO2) and hexagonal boron nitride (h-BN) micro-/nano-structures. This strategy effectively enhanced filler dispersion within the resin matrix and promoted hydrophobicity, yielding a stable superhydrophobic surface. The resulting coating exhibits significant potential for scalable application. The optimized coating demonstrated a water contact angle of 161.2° and a roll-off angle of 7.6°, showing excellent repellency to water, corrosive liquids, and fluids across a wide pH range, along with remarkable self-cleaning performance. Benefiting from the synergistic enhancement of h-BN and F-SiO2, the coating also exhibits superior mechanical durability, maintaining a contact angle of 144.4° after 1000 abrasion cycles. Furthermore, in low-temperature anti-icing tests, the coating significantly delayed ice formation on its surface. Notably, after 1000 h of UV aging tests, the F-SiO2@BN/PAE coating retained its intact superhydrophobic structure, with the water contact angle only slightly decreasing from 159.6° to 152.8°, still within an excellent superhydrophobic state, demonstrating outstanding weather resistance. By integrating surface functionalization with mechanical reliability through a facile one-step fabrication process, this study provides significant insights for the large-scale application of hydrophobic materials in the energy and transportation sectors.