Development and Application of an AI Visual Defect Detection System for Warp-Knitted Lace Based on 5G+ Technology

Conventional defect inspection for warp-knitted lace relies on manual work and negative-sample-based training, resulting in low efficiency, frequent false detections and poor adaptability. This study presents a novel AI visual inspection system centered on positive-sample learning, which is built upon a five-layer 5G + Industrial Internet distributed architecture. Supported by modified looms, high-precision imaging devices and an optimized YOLOv5s model, the system accomplishes intelligent defect detection. A positive-sample self-learning paradigm and dual-model collaboration mechanism are proposed to reduce the demand for negative samples and cut labeling expenses. The integration of CBAM, FPN + PAN structure, self-supervised learning and hybrid loss further strengthens the recognition performance for subtle defects under complex patterns. Industrial tests show that the system reaches a grid-level classification accuracy of 95% and a frame-level detection rate over 98%, with a detection speed of 30 m/min. It reduces labor costs and product reject rates by 40% and 30% correspondingly while running stably in real production. This method breaks the constraints of traditional training modes, provides a scalable intelligent solution for the digital upgrading of the warp-knitted lace industry, and promotes the high-quality development of textile manufacturing.