Tesla Valve-Based Passive Flow Regulation for Sustainable Water Systems: Mechanisms, Structural Evolution, and Engineering Applications

Tesla valves have emerged as promising passive flow-regulation devices for sustainable water systems because they provide directional flow control without moving parts, external energy input, or complex maintenance requirements. This review systematically examines the fundamental mechanisms, structural evolution, and engineering applications of Tesla valves in water-related systems. The underlying rectification behavior is analyzed from the perspectives of flow separation, recirculation, jet interaction, vortex evolution, and mechanism switching under varying hydraulic conditions. Recent advances in geometric optimization, multistage configurations, three-dimensional architectures, topology optimization, and data-driven design approaches are summarized to illustrate the transition from classical Tesla geometries to next-generation passive flow-control structures. Current applications in microfluidic systems, water-quality monitoring, thermo-hydraulic devices, pressure-regulation networks, and hydraulic safety enhancement are critically reviewed. The analysis indicates that Tesla-valve performance is governed by coupled interactions among geometry, flow regime, fluid properties, and operating conditions, while multifunctional designs increasingly integrate flow regulation, mixing enhancement, heat transfer, and pressure management. Finally, key challenges related to performance standardization, realistic operating conditions, manufacturability, and system-level integration are discussed. Tesla valves are expected to play an increasingly important role in intelligent and energy-efficient water infrastructure, supporting the development of next-generation sustainable water and fluid-management systems.