A Low-Molecular-Weight Polymer Fluid-Loss Additive for Water-Based Drilling Fluids Under High-Salinity, High-Temperature, and High-Density Conditions

Maintaining effective fluid-loss control in water-based drilling fluids under coupled high-salinity, high-temperature, and high-density conditions remains a critical challenge in deep and ultra-deep drilling operations. In this study, a low-molecular-weight polymer fluid-loss additive (LM-ASQF) was synthesized via redox-initiated copolymerization of acrylamide, dimethyldiallylammonium chloride, and sodium allyl sulfonate. The synthesis route and proposed polymer structure were further illustrated to clarify the incorporation of amide, quaternary ammonium, and sulfonate functional units within the LM-ASQF molecular architecture. The polymer exhibited a controllable number-average molecular weight of 18.2–29.4 kDa with a unimodal distribution. Thermal analysis confirmed that no main-chain-dominated degradation occurred below 220 °C, indicating structural stability under high-temperature conditions. In drilling-fluid systems containing NaCl, CaCl2, and mixed salts (0–20%), LM-ASQF maintained stable rheological properties, with apparent viscosity ranging from 26.1 to 41.6 mPa·s, while the API fluid loss was controlled within 5.8–11.2 mL. After thermal aging at 220 °C for 16 h, the API fluid loss remained below 13 mL in both freshwater and mixed-salt systems. In high-density systems (1.80–2.40 g/cm3), the drilling fluids preserved continuous rheological structures and showed no abrupt increase in filtration. Mechanistically, fluid-loss control was primarily attributed to synergistic interfacial adsorption of amide groups, hydration stabilization induced by sulfonate functionalities, and particle rearrangement-driven filter-cake densification, rather than viscosity enhancement through long-chain entanglement. This mechanism enables effective filtration control without excessive viscosity increase, thereby maintaining rheological compatibility under complex conditions. These results demonstrate that the low-molecular-weight design strategy provides a reliable approach for achieving stable fluid-loss control in water-based drilling fluids under high salinity, elevated temperature, and high-density conditions.