Research on Rational Structural Parameters and Flexural Performance of Hybrid Fiber Concrete Joints in Prefabricated Steel Grid–Hybrid Fiber Concrete Composite Bridge Deck

Prefabricated steel–concrete composite bridge decks are widely used in the construction of long-span bridges due to their excellent mechanical performance and rapid construction speed. However, the joints in these decks are prone to tensile failure under negative bending moments, which limits the overall mechanical behavior of the structure. To improve the flexural–tensile performance of joints in prefabricated steel–concrete composite bridge decks under negative bending moments, a novel prefabricated steel grid–hybrid fiber concrete (PSG-HFC) composite bridge deck with closed-loop steel bar joints is proposed. Basic unit specimens of the composite bridge deck with closed-loop steel bar joints were designed and fabricated. Both physical and numerical experiments, including finite element modeling and model refinement, were conducted to clarify the mechanical response and failure mode of closed-loop steel bar joints under negative bending moments and to identify their rational structural parameters. Theoretical formula for calculating the flexural capacity of the closed-loop steel bar joints based on the strut-and-tie model theory was derived and verified. The results indicate that the failure mode of the novel PSG-HFC composite bridge deck under negative bending moments is typical plastic failure, with the ultimate failure mode being flexural–tensile failure at the joint section. The loading process includes elastic, elastoplastic, and plastic stages. From the perspectives of improving flexural capacity and fully utilizing high-strength materials, the rational structural parameters for the closed-loop steel bar joints are as follows: lap length of closed-loop steel bars of 230~250 mm, spacing of closed-loop steel bars of 130~150 mm, and bending radius of closed-loop steel bars of 70~90 mm. The maximum deviation between the theoretical formula results and the experimental and finite element numerical simulation results is 8.21%, indicating that the proposed formula is suitable for calculating and analyzing the flexural capacity of the joints in this novel composite bridge deck. This study reveals that the proposed closed-loop steel bar joint enables a ductile flexural–tensile failure mode in PSG-HFC composite deck under negative bending moments, and provides a validated theoretical formula for advancing the understanding of joint design in fiber-reinforced concrete structures.