Fatigue Life Prediction of Pavement Base Layers Using Supersulfated Cement-Treated Aggregates Considering Stress-Dependent Resilient Modulus

To reduce carbon emissions from cement-treated aggregate base layers and examine the nonlinear service behavior of semi-rigid materials, supersulfated cement (SSC) was used to replace ordinary Portland cement (OPC). A dynamic triaxial loading protocol was adopted to separate the effects of bulk stress and shear stress on the dynamic resilient modulus of supersulfated cement-treated aggregate (SSC-CTA). A fatigue damage equation was developed based on the strain energy balance during cracking, and Paris’ law damage parameters were introduced to compare the damage growth rates of SSC-CTA and ordinary Portland cement-treated aggregate (OPC-CTA). Finite element analysis and partial differential equations were further used to link the stress-dependent resilient modulus with structural fatigue life. The results show that SSC-CTA had a lower dynamic resilient modulus than OPC-CTA under the same stress state. The average resilient modulus of SSC-CTA was 978 MPa, which was 15.47% lower than that of OPC-CTA. For both materials, the modulus increased with bulk stress and decreased with octahedral shear stress, and the NCHRP 28A model accurately predicted this nonlinear behavior. Although SSC-CTA had a lower modulus, its indirect tensile strength reached 864.3 kPa, representing a 52.65% increase compared with OPC-CTA. The Paris’ law parameters further indicated that SSC reduced the damage growth rate during crack propagation. The finite element results showed that the predicted structural fatigue life of SSC-CTA increased by 4.49–35.90% under different load levels.